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M25 Bell Common Tunnel Refurbishment

Bell Common Opening

Bell Common Refurbishment Complete - March 2010

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Bell Common 1

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Bell Common 2

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Bell Common 3

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Bell Common 4

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Bell Common 5

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  • Bell Common Opening
  • Bell Common 1
  • Bell Common 2
  • Bell Common 3
  • Bell Common 4
  • Bell Common 5

The facts

Project Location: London
Client: Costain / Highways Agency
Start Date: 2008
Completion Date: 2009
Contract Type: Design and Build
Procurement method: Highways Agency OJEU Tender Procedure
Project Construction Value: £75m
Services provided: Highways, Structural engineering, M&E, Intelligent Transport Systems, Geotechnical Design, Site Supervision

The project

The original 470m long cut and cover Bell Common Tunnel was constructed in 1985, as part of the M25 Motorway. 

The tunnel is located in a rural location under Epping Forest north east of London. The refurbishment project provides an additional traffic lane in each direction and replaces life-expired tunnel equipment, thereby reducing maintenance costs and operational risks.

The tunnel refurbishment brings the tunnel up to European Tunnel Directive standards and comprised the replacement of all mechanical, electrical, operational and communication systems, and the installation of passive fire protection. 

Bell Common tunnel forms an important node on the M25 road network. As part of the M25 widening rollout, Bell Common tunnel is to be refurbished to accept four lanes of traffic (D4M) through each bore (from the current three lane (D3M) provision). With environmental constraints in mind, this will be achieved by making better use of space rather than widening the existing tunnel.

Capita Symonds' role involved:

  • Preliminary design for target cost and detailed design of all civil, M&E and communications systems.
  • Assisted with tender documents and prepared performance specifications for the procurement of specialist electrical and mechanical systems.
  • Review of sub-contractor’s designs
  • Site supervision of works.

Intelligent Transport Systems

Capita Symonds' ITS team were appointed, under an ECI scheme, to prepare the detailed design for the tunnel and motorway communications systems on the approach to, and through the M25 Bell Common tunnel. The duties included design of the tunnel control systems and specification of all system interfaces.

Capita Symonds technology team are working as part of a multidisciplinary team to provide a tunnel and motorway communications detailed design that conforms with all current HA and European safety standards and tunnel design codes of practice.

As part of the motorway communications upgrade the existing signalling provision was designed in line with current HA standards with the installation of new Message Signs. A resilient longitudinal cabling, power and communications network was installed to prevent loss of services to the East Regional Control Centre in the event of a fire is included.

The tunnel communications detailed design also included the design of the combined Tunnel Plant Monitoring and Control System (TPMCS) which utilises an integrated fibre ring network to communicate with, and control the various tunnel sub-systems.

Our design scope extended to include the design of the SCADA tunnel control systems, provision of new ERT facilities and provision of VAID and MIDAS. CCTV systems were refreshed to support the improved monitoring systems. A study to determine the feasibility of introducing low profile signs was undertaken.

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